Direct: (503) 987-4002
Main: (503) 987-4000
Description
xTake your 2020-2026 Chevy Silverado and GMC Sierra 2500 HD 4WD to the next level by installing this 6.5-inch lift kit by BDS Suspension. For maximum ground clearance, BDS designed a No Torsion Bar Drop System where the torsion bars are mounted directly to the top of the lower a-arm eliminating the need to drop the torsion bar cross-member. Designed to improve the stance, performance, and capability this kit includes everything necessary to set your truck up right with clearance for up to 38" tires.
This kit takes advantage of BDS's tried and true high-clearance design for improved ground clearance, strength, and offroad protection while correcting suspension and steering geometry for great on-road handling characteristics. Up front, the kit utilizes torsion bar relocation brackets, high-arched 1/4-inch thick steel crossmembers along with a multipiece differential relocation brackets and heavy duty skid plates built for offroad protection. Steering geometry is corrected at the new taller ride height with CNC-machined ductile iron steering knuckles. These combined with the provided sway bar drops, stainless steel brake lines, supplied hardware and more provide a comprehensive front suspension lift ready for whatever you throw at it.
In the rear BDS offers replacement lift blocks and u-bolts to lift and level that stance. The lift block installs in place of the stock block and retains ride quality and load capacity. Also included, BDS supplies brake line and ABS line relocation brackets allow the use of factory brake lines. Lastly are a matching set of NX2 Nitro or FOX 2.0 Performance Series shocks.
FOX Performance Elite
FOX 2.5 Performance Elite shocks offer next level performance for on-road comfort and off-road comfort capability. Tuned and ready to install right out of the box, these bolt-on 2.5-inch diameter shocks are built for abuse and packed with race-proven technology. They include a remote reservoir for additional fluid capacity to keep your shocks running cool so you can push the limits in the rough terrain. The DSC adjuster adds remarkable versatility and precise tuning with a simple twist of either two adjuster knobs, offering 10 separate low-speed and 12 high-speed compression levels, with a black anodized aluminum reservoir to increase cooling efficiency.
Heavy Duty Steering Knuckles
BDS corrects steering geometry at the new taller ride height using a pair of high-strength, CNC machined ductile cast iron steering knuckle design to work with factory tie rod ends to maintain steering angles for proper function.
This Kit Configuration
- Rear Lift Option: 6 Inch Block Kit With Overload
- BDS Part Number: BDS1825FPE
Features
- High Clearance design w/ no torsion bar drop maximizes ground clearance
- Robust steering knuckles maintain ESC system compliance
- HD skid plate system improved offroad protection
- Multipoint differential relocation brackets to secure the front axle and improve CV angles
- FOX 2.5 shocks designed specifically for increase travel and the ability to soak up the roughest terrain
- DSC adjuster adds remarkable versatility and precise tuning with a simple twist of either two adjuster knobs
- Factory Protection Plus drivetrain warranty included
Tire & Wheel Fitment
- 38 x 13.5 tire on a 20 x 9 wheel with 6.18" backspacing
- 37 x 12.5 tire on a 20 x 9 wheel with 4.5" backspacing
Installation
- Estimated install time: 8 hrs
- Difficulty: Difficult
- Special tools: 36mm Socket, Cut Off Wheel or Equiv., Torx Bit / Socket Set, Reciprocating Saw, Torsion Bar Unloading Tool
Important Notes
- For DRW models, use the w/ overload rear lift option
- Requires frame bracket modification.
- Torsion Bar Tool required to load/unload torsion bars
- Models with two-piece rear driveshafts will require a carrier bearing drop kit.
- Factory 17-18" wheels cannot be reinstalled due to tie rod end interference, stock 20" wheels can be reinstalled with up to a 35x12.50 tire.
- In some cases, vehicles used in 4WD on the highway frequently could potentially experience a minor front driveline vibration. If this occurs we recommend replacing the front driveshaft with a dual Cardan style driveshaft.
- Do not install this suspension system in conjunction with any type of torsion bar lift keys to achieve more than the tested 6.5" lift height.
- Some minor trim will be required with certain wheel/tire combinations. This is normal with most aftermarket tire/wheel fitment on Chevy/GM trucks. Trimming will normally include the bottom edge of the inner fender shrouds and/or the lower corner of the front bumper valance. As a rule of thumb, deeper backspacing and shorter/narrower tires will reduce/eliminate trimming required.
- Further trimming tips are included at the end of this instruction sheet.
- Will NOT work with AT4X or ZR2 models, lower control arm profile is different
Shipping & Return
xShipping
We ship throughout the United States. Most in-stock items leave our shop within 1–3 business days. Made-to-order, special-order, drop-shipped, freight, and oversized products may require additional processing or lead time. Any known special timing or availability information will be noted on the product page when applicable.
Order Processing
Orders placed outside of our normal business hours will be processed as soon as possible once our team returns during regular operating hours, Monday–Friday. Orders placed over the weekend or on a holiday will begin processing the next business day.
Tracking & Delivery
- Tracking information will be sent by email once your order has shipped and tracking becomes available.
- Oversized and freight shipments cannot be delivered to PO Boxes.
- A signature may be required for high-value or specialty shipments.
- Some products may ship directly from the manufacturer or supplier and may arrive separately from other items in your order.
Freight & Oversized Items
- Large or oversized products, including bumpers, racks, tanks, and other heavy components, may ship via LTL freight.
- Please inspect all freight shipments at the time of delivery. Any visible damage should be noted on the carrier’s delivery paperwork and photographed before signing whenever possible.
- Failure to document freight damage at delivery may affect our ability to submit or approve a damage claim with the carrier.
- Residential freight generally includes curbside delivery only. Liftgate service, appointments, inside delivery, redelivery, or other special services may result in additional charges.
Order Changes & Cancellations
- Please contact us as soon as possible if you need to change or cancel an order. We will make every reasonable effort to accommodate the request, but cancellation is not guaranteed once processing has begun.
- Special-order, made-to-order, custom, built-to-order, and drop-shipped products may not be cancellable once the order has been submitted to the manufacturer or supplier or production has begun.
- If a manufacturer or supplier allows a cancellation but imposes a cancellation, processing, restocking, shipping, or other fee, those charges may be deducted from the amount refunded.
- Orders that have already shipped must be handled as a return and are subject to the return terms and fees below.
Returns & Refunds
Eligible items may be considered for return within 30 days of delivery. All returns require prior authorization from PAD Overland. Return requests are subject to our return policy as well as any applicable manufacturer or supplier return requirements.
Approved customer-requested returns are subject to a 35% PAD Overland restocking fee, plus any additional return-related fees imposed by the manufacturer, supplier, or distributor.
Return Eligibility
- Items must be new, unused, uninstalled, unmodified, and not test-fitted.
- Products must include all original packaging, hardware, manuals, accessories, and components.
- Original manufacturer packaging must be returned in resalable condition.
- Customers are responsible for confirming vehicle fitment, specifications, measurements, and compatibility before ordering.
- Buyer is responsible for return shipping or return freight unless the return is the result of an error made by PAD Overland or an approved damaged/defective item claim.
Restocking & Return Fees
- All approved customer-requested returns are subject to a 35% PAD Overland restocking fee unless otherwise stated in writing by PAD Overland.
- In addition to the 35% PAD Overland restocking fee, the customer is responsible for any return, restocking, cancellation, processing, handling, shipping, or freight fees imposed by the manufacturer, supplier, or distributor.
- Applicable fees will be deducted from the amount otherwise eligible for refund.
- Original shipping charges are non-refundable unless the return is due to an error made by PAD Overland or otherwise required by applicable law.
Special-Order, Made-to-Order & Drop-Ship Items
- Special-order, made-to-order, custom, built-to-order, and supplier-direct/drop-shipped products may be non-returnable or non-cancellable depending on the manufacturer or supplier.
- If the manufacturer or supplier does not authorize a return, PAD Overland may be unable to accept the product for return.
- If a return is approved, the 35% PAD Overland restocking fee and any additional manufacturer or supplier fees will apply.
Non-Returnable Items
- Installed, used, test-fitted, modified, or damaged products.
- Products missing original packaging, hardware, manuals, accessories, or components.
- Custom, personalized, made-to-order, or special-order products identified as non-returnable.
- Products the manufacturer or supplier will not authorize for return.
- Clearance or final-sale items and gift cards.
How to Start a Return
- Contact PAD Overland with your order number, the item you would like to return, and the reason for the return.
- If approved, we will provide return authorization and instructions, including the correct return location.
- Do not ship an item back to PAD Overland, the manufacturer, or the supplier without prior authorization. Unauthorized returns or products sent to the incorrect location may be refused.
- Package the product securely with all original components and paperwork. Insured, trackable shipping is strongly recommended.
Refunds
- Authorized returns will be inspected once received before a refund is approved.
- Approved refunds will be issued to the original payment method after all applicable restocking, supplier/manufacturer, shipping, freight, or other authorized return deductions have been calculated.
- Original shipping charges and return shipping costs are non-refundable unless the return is due to an error made by PAD Overland or otherwise required by applicable law.
- Once a refund has been issued, additional processing time may be required by your bank or credit card provider.
Damaged, Defective, or Incorrect Items
- Please contact us within 7 days of delivery if your order arrives damaged, defective, incomplete, or different from what you ordered.
- Please provide your order number along with clear photos of the product, packaging, and shipping label.
- For freight damage, please note visible damage with the carrier at delivery and take photos before signing whenever possible.
- The standard 35% PAD Overland restocking fee does not apply when PAD Overland determines that a return is required because we shipped the incorrect product or because an item arrived damaged or defective and a return/refund is the approved resolution.
Warranty
Many products sold by PAD Overland include a manufacturer warranty. Warranty claims are subject to the individual manufacturer’s warranty terms and procedures. We are happy to help facilitate the process when possible. Please contact us with your order number, photos, and a description of the issue.
Questions about fitment, shipping, return eligibility, or a special-order product? Please contact us before placing your order. Our team is happy to help make sure you are ordering the correct product for your vehicle.
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