Direct: (503) 987-4002
Main: (503) 987-4000
Description
xExtend your off-grid adventures into cold-weather conditions with the Expion360 Thermal Jacket Kit for 100Ah and 120Ah lithium batteries. Designed specifically for e360 LiFePO4 battery systems, this cold-weather heating solution allows continued charging below 32°F and discharging below -4°F — protecting performance when temperatures drop.
The integrated carbon fiber heating element works in conjunction with a durable insulated thermal jacket to increase battery temperature by approximately 20–30 degrees (in average conditions). A master switch provides full manual control, or you can leave the system active and allow the built-in thermostat to automatically engage when temperatures fall below 45°F.
Engineered for efficiency, the system draws only ½ amp per hour (average conditions) to maintain operating temperature. With peel-and-stick installation and a complete wiring kit included, this thermal jacket kit offers a clean, reliable upgrade for cold-climate RV, overland, marine, and off-grid battery systems.
Designed for 100Ah and 120Ah e360 lithium batteries only. Please confirm sizing before ordering.
Features
xKey Features
- Cold-Weather Charging Protection: Supports charging below 32°F and discharging below -4°F.
- Carbon Fiber Heating Element: Efficient heating pad wrapped in polyethylene foam for even temperature distribution.
- Thermostat Controlled Operation: Automatically activates when temperatures drop below 45°F.
- Manual Master Switch: 20A DC switch allows full control of heating system activation.
- Low Power Consumption: Draws approximately 0.5 amp per hour to maintain battery temperature.
- Peel & Stick Installation: Designed for clean, secure application to maximize heating efficiency.
- Insulated Nylon Thermal Jacket: Enhances heat retention and overall system performance.
Fitment
xFitment
- Battery Compatibility: Expion360 100Ah & 120Ah LiFePO4 Lithium Batteries
- Application: RV House Battery Systems, Overland Vehicles, Marine Installations, Off-Grid Setups
- Temperature Use Case: Designed for cold-weather charging and operation environments
- Notes: Not compatible with other battery sizes. Verify battery capacity and dimensions before ordering.
Shipping & Return
xShipping
We ship nationwide and internationally. Most in-stock items leave our shop within 1–3 business days. Made-to-order and oversized parts may require additional lead time; any special timing will be noted on the product page.
Order Processing
If an order is placed outside of our normal business hours (Monday–Friday), we will process it as soon as possible once our team is back in the shop during regular operating hours. Weekend orders will be handled the next business day.
Tracking & Delivery
- You'll receive a tracking email as soon as your order ships.
- We cannot ship to PO Boxes for oversized or freight items.
- Signature may be required for high-value shipments.
Freight & Oversize Items
- Large/oversized products (bumpers, racks, etc.) ship via LTL freight.
- Please inspect your delivery at arrival. Note any damage on the carrier’s paperwork and take photos before signing—this is required to file a claim.
- Residential freight includes curbside delivery; inside delivery/appointments may incur additional fees.
International Orders
- Duties, taxes, and import fees are the buyer’s responsibility and are not included at checkout.
- Some products may have export restrictions or carrier limits.
Order Changes & Cancellations
- Requests must be made within 24 hours of purchase when possible.
- Custom or built-to-order items may not be cancellable once production begins.
Returns & Exchanges
We want you stoked on your gear. Eligible items may be returned within 30 days of delivery for a refund or exchange.
Eligibility
- Items must be new, unused, uninstalled, and in original packaging with all hardware.
- Buyer is responsible for return shipping unless the return is due to our error or a confirmed defect.
- A restocking fee (typically 10–20%) may apply to non-defective returns to cover inspection, repackaging, and processing.
Non-Returnable Items
- Installed/used items, custom or made-to-order products, electrical/electronic components, clearance/“garage sale” items, and gift cards.
How to Start a Return
- Log in to your account and open the order, or contact us with your order number.
- We’ll issue return instructions and an RMA if approved. Returns without RMA may be refused.
- Pack securely; include all parts and paperwork. We recommend insured, trackable shipping.
Refunds
- Once received and inspected, approved refunds are issued to the original payment method within 3–5 business days.
- Original shipping charges are non-refundable (except in cases of our error or a confirmed defect).
Damaged, Defective, or Incorrect Items
- Please contact us within 7 days of delivery with photos of the product, packaging, and shipping label.
- For freight damage, ensure notes are made with the carrier at delivery and take photos before signing.
Warranty
Many products include a manufacturer warranty. We’re happy to help facilitate claims—reach out with your order number, photos, and a description of the issue.
Questions about shipping or returns? Get in touch—our team is here to help you get trail-ready.
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